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TECHNICAL DATA

Sheet Gauges    Metric Equivalents
S.W.G Thickness (mm) B.G. Weight Kg/M²
  6.35 4 49.80
4 5.89   46.20
  5.72 5 44.80
5 5.39   42.30
  5.03 6 39.40
6 4.48   38.30
7 4.47 7 35.10
8 4.06   31.90
  3.99 8 31.30
9 3.64   28.50
  3.53 9 27.70
10 3.25   25.50
  3.18 10 24.90
11 2.95   23.10
  2.82 11 22.10
12 2.64   20.70
  2.52 12 19.70
13 2.34   18.30
  2.24 13 17.50
14 2.03   15.90
  1.98 14 15.50
15 1.83   14.30
  1.75 15 13.80
16 1.63   12.80
  1.59 16 11.20
17 1.42   11.20
  1.40 17 11.00
  1.26 18 9.86
18 1.21   9.52
  1.12 19 8.77
19 1.02   7.97
  0.99 20 7.77
20 0.91   7.17
  0.89 21 6.95
21 0.81   6.37
  0.79 22 6.18
22 0.71 23 5.54
  0.63 24 4.92
23 0.61   4.76
24 0.56 25 4.38
25 0.51   3.98
  0.50 26 3.90
26 0.46   3.59
  0.43 27 3.39
27 0.42   3.29

Conversion Tables Imperial to Metric – Metric to Imperial
LENGTH
1 inch = 25.4mm 1mm = 0.03437 inch
1 foot = 304.0mm 1 metre = 3.2808 feet
1 yard = 0.9144 metre 1 metre = 1.09936 yards

WEIGHT
1 ounce = 28.35 grams 1 gram = 0.035274 oz.
1 pound = 0.4356 kg 1 kilogram = 2.204621 lbs
1 tom = 1.01605 tonnes 1 tonne = 0.9842 ton

AREA
1 inch² = 645.16mm² 1 mm² = 0.00155 inch
1 foot² = 0.0929 m² 1 metre² = 10.765 foot²

WEIGHT / LENGTH
1 lb/ft = 1.4882 kg/m 1 kg/m = 0.6720 lb/ft

VOLUME
1 inch³ = 16.387 cm³ 1 cm³ = 0.610 inches
1 foot³ = 0.02832 m³ 1 dm³ = 0.0353 cubic feet
1 fluid oz = 28.41 millimetres 1 m³ = 1.3080 cubic yards
1 pint = 0.5683 litre 1 litre = 1.76 pints
1 gallon = 4.5461 litres 1 hectolitre = 21.997 gallons

VELOCITY
1 ft/min = 5.08 mm/sec 1mm/sec = 0.19685 feet/min
1 mile/hour = 1.609334 1km/hour = 0.621371 miles/hour

STRESS
1 lbf/in² = 0.006895 N/m² 1 N/m² = 145.038 lbf/in²
1 ton/in² = 15.444 Nm² 1 N/mm² = 0.6350 tonf/in²

DENSITY
1 lb/ft³ = 16.085 kg/m³ 1 kg/m³ = 0.062428 lb/ft³
1 lb/gallon = 0.099766gcm³ 1 g/cm³ = 10.0224 lb/gallon

PRESSURE
1 in H2O = 1.868 mm HG 1 mm HG = 0.5352 in H2O
1 bar = 0.9869 atm 1 atm = 1.013 bar
1 lbf/ft² = 47.88 N/m² 1 N/m² = 0.02089 lbf/ft²

FLOW RATES
1 gall/min = 0.2728 m³/hour 1 m³/hour = 3.666 gallons/min
1 ft/min = 0.4719 litre/sec 1 litre/sec = 2.119 ft³/minute

SECOND MOMENT OF AREA
1 inch4 = 41.623 cm4 1 cm4 = 0.024025 in4
1 foot4 = 8..631 x 10-³ m4 1 m4 = 115.86 ft4

TORQUE
1 lb in = 0.1130 N m 1 N m = 8.851 lb ft
1 lgt ft = 0.1383 kg f m 1 kgf m = 7.233 lb ft

ENERGY
1 BTU = 1.0551 kj 1 kj = 0.9478 BTU
1 Hp/Hr = 0.7457 kw h 1 kw h = 1.3410 Hp
1 ft/lbf = 0.3238 Calories 1 Cal = 3.0880 ft lb

FORCE
1 lb f = 4.448 N 1 N = 0.2248 lb f
1 ton f = 9.964 kn 1 kn = 0.1004 ton f


Mitre Guide

BSEN 10025-2:2004 HOT ROLLED PRODUCTS OF NON-ALLOY STRUCTURAL STEELS
  Grade   (BS4360)   Ladle analysis (% max.)
C <=16   >16 <=40   >40 Si Mn P S N Cu
S235JR 40B .0170 0.170 0.200 - 1.400 0.035 0.035 0.012 0.550
S235JO 40C .0170 .0170 .0170 - 1.400 0.030 0.030 0.012 0.055
S235J2 40D .0170 .0170 .0170 -          
S275JR 43B 0.210 0.210 0.220 - 1.500 0.035 0.035 0.012 0.550
S275JO 43C 0.18 0.18 0.18 - 1.500 0.030 0.030 0.012 0.550
S275J2 43D 0.18 0.18 0.18   1.500 0.030 0.030 0.012 0.550
S355JR 50B 0.240 0.240 0.240 0.550 1.600 0.035 0.035 0.012 0.550
S355JO 50C 0.200 0.200 0.220 0.550 1.600 0.030 0.030 0.012 0.550
S355J2 50D 0.200 0.200 0.220 0.550 1.600 0.025 0.025 - 0.550
S355K2 50D 0.200 0.200 0.220 0.550 1.600 0.025 0.025 - 0.550
S450   0.200 0.200 0.220 0.550 1.700 0.030 0.030 0.025 0.550

  Grade   (BS4360) Minimum yield strength (N/mm²)
<=16 >16<=40 >40<=63 >63<=80 >80<=100 >100<=150 >150<=200 >200<=250
S235JR 40B 235 225 215 215 215 195 185 175
S235JO 40C 235 225 215 215 215 195 185 175
S235J2 40D 235 225 215 215 215 195 185 175
S275JR 43B 275 265 255 245 235 225 215 205
S275JO 43C 275 265 255 245 235 225 215 205
S275J2 43D 275 265 255 245 235 225 215 205
S355JR 50B 335 345 335 325 315 295 285 275
S355JO 50C 335 345 335 325 315 295 285 275
S355J2 50D 335 345 335 325 315 295 285 275
S355K2   335 345 335 325 315 295 285 275
S450JO   45 430 410 390 380 380    

  Grade   (BS4360) Tensile strength (N/mm2)
<3 >=3<=100 >100<=150 >150<=250
S235JR 40B 360-510 360-510 350-500 340-490
S235JO 40C 360-510 360-510 350-500 340-490
S235J2 40D 360-510 360-510 350-500 340-490
S275JR 43B 430-580 410-560 400-540 380-540
S275JO 43C 430-580 410-560 400-540 380-540
S275J2 43D 430-580 410-560 400-540 380-540
S355JR 50B 510-680 490-630 470-630 450-630
S355JO 50C 510-680 490-630 470-630 450-630
S355J2 50D 510-680 490-630 470-630 450-630
S355K2   510-680 490-630 470-630 450-630
S450JO     550-720 530-700  

  Grade   (BS4360) Impact (J)
oC <=150 >150<=250 >250<=400
S235JR 40B 20 27 27 -
S235JO 40C 0 27 27 -
S235J2 40D -20 27 27 27
S275JR 43B 20 27 27 -
S275JO 43C 0 27 27 27
S275J2 43D -20 27 27 27
S355JR 50B 20 27 27 -
S355JO 50C 0 27 27 -
S355J2 50D -20 27 27 27
S355K2   -20 40 33 33
S450JO   0 27 - -

  Grade   (BS4360) Elongation (%)
>=3<=40 >40<=63 >63<=100 >100<=150 >150<=250
S235JR 40B 26 25 24 22 21
S235JO 40C 26 25 24 22 21
S235J2 40D 26 25 24 22 21
S275JR 43B 23 22 21 19 19
S275JO 43C 23 22 21 19 19
S275J2 43D 23 22 21 19 19
S355JR 50B 22 21 20 18 17
S355JO 50C 20 21 20 18 17
S355J2 50D 20 21 20 18 17
S355K2   20 21 20 18 17
S450JO   17 17 17 17  


BSEN 10058:2003 HOT ROLLED FLAT – STEEL BARS FOR GENERAL PURPOSES Width ‘b’
Width (mm) Tolerance (mm)
10<=b<=40 +/-0.75
40<=b<=80 +/-1.00
80<=b<=100 +/-1.50
100<=b<=120 +/-2.00
120<=b<=150 +/-2.50

Thickness‘t’
Thickness (mm) Tolerance (mm)
t<=20 +/-0.5
20<t<=40 +/-1.0
40<t<=80 +/-1.5

Straightness ‘q’
Cross-Section Tolerance on Length L(mm)
<1000mm² <=0.40% L
=>1000mm² <=0.25% L

Out of Section
Thickness (mm) Tolerance (mm)
10<=t<=25 0.5
25<t<=40 1.0
40<t<=80 1.5


BSEN 10059:2003 HOT ROLLED SQUARE STEEL BARS FOR GENERAL PURPOSES Square a
Square (mm) Tolerance (mm)
8 – 14 +/-0.4
15 – 25 +/-0.5
26 – 35 +/-0.6
40 – 50 +/-0.8
55 – 90 +/-1.0
100 +/-1.3
110 – 120 +/-1.5
130 - 150 +/-1.8

Corner Radius ‘r’
Square (mm) Tolerance (mm) (max.)
8<=a<=12 r<=1
12<=a<=20 r<=1.5
20<=a<=30 r<=2.0
30<=a<=50 r<=2.5
50<=a<=100 r<=3.0
100<=a<=150 r<=4.0

Straightness ‘q’
Cross-Section Tolerance on Length L(mm)
<1000mm2 <=0.40% L
=>1000mm2 <=0.25% L

Out of Section ‘u’
Thickness (mm) Tolerance (mm)
10<=t<=25 0.5
25<t<=40 1.0
40<t<=80 1.5


BSEN 10060:2003 HOT ROLLED SQUARE – STEEL BARS FOR GENERAL PURPOSES Diameter‘d’
Diameter (mm) Tolerance (mm)
10 – 15 +-0.4
16 – 25 +-0.5
26 – 35 +-0.6
36 – 50 +-0.8
50 – 80 +-1.0
85 – 100 +-1.3
105 – 120 +-1.5
125 – 160 +-2.0
165 – 200 +-2.5
220 +-3.0
250 +-4.0
>250 +-6.0

Straightness ‘q’
Diameter (mm) Tolerance on Length L(mm)
d<=25 not fixed
25<d<=80 q<=0.40% L
80<d<=250 q<=0.25% L


Ovality
The deviation from roundness shall not exceed 75% of the tolerances range given for size tolerance.
BSEN 10056-2:1993 STRUCTURAL STEEL – EQUAL & UNEQUAL LEG ANGLES Leg Length ‘a’
Leg Length ‘a’ (mm) Tolerance (mm)
a<=50 +/-1.0
50<a<=100 +/-2.0
100<a<=150 +/-3.0
150<a<=200 +/-4.0
a>200 +6.0/-4.0

Leg Thickness‘t’
Thickness (mm) Tolerance (mm)
t<=5 +/-0.50
5<t<=10 +/-0.75
10<t<=15 +/-1.00
t=>15 +/-1.20

Out of Square ‘k’
Leg Length ‘a’ (mm) Tolerance (mm)
a<=100 1
100<a<=1500 1.5
150<a<=200 2
a>200 3

Straightness ‘q’
Leg Length ‘a’ (mm) Tolerance Over Full Bar Length (mm)
a<=150 0.4% L
150<a<=200 0.2% L
a>200 0.1% L


BSEN 10219-1:2006 COLD FORMED WELDED STRUCTURAL HOLLOW SECTIONS OF NON-ALLOY & FINE GRAIN STEELS – PART 1 – TECHNICAL DELIVERY REQUIREMENTS
CHEMICAL COMPOSITION – LADLE ANALYSIS FOR PRODUCT THICKNESS <=40MM (% MAX.)
Designation C Si Mn P S Nb V Al total~ Ti Cr Ni Mo Cu N*
S235JRH 0.17 - 1.4 0.045 0.045 - - - - - - - - 0.009
S275J2H 0.2 - 1.5 0.035 0.035 - - - - - - - - -
S275JOH 0.2 - 1.5 0.04 0.04 - - - - - - - - 0.009
S275MH 0.13 0.5 1.5 0.035 0.03 0.05 0.08 0.02 0.05 - 0.3 0.2 - 0.02
S275MLH 0.13 0.5 1.5 0.03 0.025 0.05 0.08 0.02 0.05 - 0.3 0.2 - 0.02
S275NH 0.2 0.4 0.50-1.40 0.035 0.03 0.05 0.05 0.02 0.03 0.3 0.3 0.1 0.35 0.015
S275NLH 0.2 0.4 0.50-1.40 0.03 0.025 0.05 0.05 0.02 0.03 0.3 0.3 0.1 0.35 0.015
S355J2H 0.22 0.55 1.6 0.035 0.035 - - - - - - - - -
S355JOH 0.22 0.55 1.6 0.04 0.04 - - - - - - - - 0.009
S3565K2H 0.22 0.55 1.6 0.03 0.03                  
S355MH 0.14 0.5 1.5 0.035 0.03 0.05 0.1 0.02 0.05 - 0.3 0.2 - 0.02
S355MLH 0.14 0.5 1.5 0.03 0.025 0.05 0.1 0.02 0.05 - 0.3 0.2 - 0.02
S355NH 0.2 0.5 0.90-1.65 0.35 0.03 0.05 0.12 0.02 0.03 0.03 0.5 0.1 0.35 0.015
S355NLH 0.18 0.5 0.90-1.65 0.03 0.025 0.05 0.12 0.02 0.03 0.3 0.5 0.1 0.35 0.015
S420MH 0.16 0.5 1.7 0.035 0.03 0.05 0.12 0.02 0.05 - 0.3 0.2 - 0.02
S420MLH 0.16 0.5 1.7 0.03 0.025 0.05 0.12 0.02 0.05 - 0.3 0.2 - 0.02
S460MH 0.16 0.6 1.7 0.035 0.03 0.05 0.12 0.02 0.05 - 0.3 0.2 - 0.025
S460MLH 0.16 0.6 1.7 0.03 0.025 0.05 0.12 0.02 0.05 - 0.3 0.2 - 0.025
S460NH 0.2 0.6 1.00-1.70 0.035 0.03 0.05 0.2 0.02 0.03 0.3 0.8 0.1 0.7 0.025
S460NLH 0.2 0.6 1.00-1.70 0.03 0.025 0.05 0.2 0.02 0.03 0.3 0.8 0.1 0.7 0.025
*The maximum value for nitrogen does not apply if the chemical composition shows a minimum total AL content of 0.020% with a minimum AL/N ratio of 2:1, or if sufficient other N binding elements are present. N binding elements shall be recorded in the inspection document.
~If sufficient N binding elements are present, the minimum total AL content does not apply.


MECHANICAL PROPERTIES FOR NON-ALLOY STRUCTURAL HOLLOW SECTION
Designation Min. Yield N/mm2 Tensile strength (N/mm2) Min. Elongation long. Impact properties#
Nominal thickness (mm) Nominal thickness (mm) Nominal thickness (mm) Test temp. Deg C Min avg absorbed on standard test piece energy (J)
<=16 >16<=40 <3 =>3<=40 <=40
S235JRH 235 225 360-510 340-470 26 20 27
S275J2H 275 265 430-580 410-560 22 -20 27
S275JOH 275 265 430-580 410-560 22 0 27
S275MH 275 265 370-540 370-540 24 -20 40
S275MLH 275 265 370-540 370-540 24 -50 27
S275NH 275 265 370-540 370-540 24 -20 40
S275NLH 275 265 370-540 370-540 24 -50 27
S355J2H 355 345 510-680 490-630 22 -20 27
S355JOH 355 345 510-680 490-630 22 0 27
S3565K2H 355 345 510-680 470-630 20 -20 27
S355MH 355 345 470-630 470-630 22 -20 40
S355MLH 355 345 470-630 470-630 22 -50 27
S355NH 355 345 470-630 470-630 22 -20 40
S355NLH 355 345 470-630 470-630 22 -50 27
S420MH 420 400 500-660 500-660 19 -20 40
S420MLH 420 400 500-660 500-660 19 -50 27
S460MH 460 440 550-720 550-720 17 -20 40
S460MLH 460 440 550-720 550-720 17 -50 27
S460NH 460 440 550-720 550-720 17 -20 40
S460NLH 460 440 550-720 550-720 17 -50 27
# Impact tests are not required for nominal thickness <6mm


BSEN 10219-1:2006 COLD FORMED WELDED STRUCTURAL HOLLOW SECTIONS OF NON ALLOY & FINE GRAIN STEELS – PART 2 – TOLERANCES, DIMENSIONS & SECTIONAL PROPERTIES
Characteristic Circular Hollow Section Square & Rectangular Hollow Sections
Outside dimensions (H,B,D) +/-1% with a min. of +/-0.5mm and a max. of +/-10mm Side Length Tolerance
H,B<100 100<=H,B<=200 H,B>200 +/-1% with a min. of +/-0.5mm +/-0.8% +/-0.6%
Thickness ‘t’ D<=406.4mm T<=5mm +/-10% T>5mm +/-0.50mm   For D>406.4mm +/-10% with max. of +/-2mm     T<=5mm +/-10% T>5mm+/-0.50mm

Characteristic Circular Hollow Section Square & Rectangular Hollow Sections
Out of roundness   Concavity/Convexity Squareness of side Twist Straightness Mass 2% for hollow sections having a diameter to thickness ratio not exceeding 100 N/A N/A N/A 0.20% of total length & 3mm over 1m lengths +/-6% on individual lengths N/a   Max. 0.8% with a min. of 0.5mm 90 degrees +/- 1 degree 2mm pluis 0.5mm/m length 0.15% of total length & 3mm over 1m lengths +/-6% on individual lengths

External Corner Profile
Thickness ‘T’ (mm) External Corner Profile
T<=6 1.6T to 2.4T
6<t<=10 2.0T to 3.0T
10<T 2.4T to 3.6T

Weld Bead Height
Thickness ‘T’ (mm) Max. Weld Bead Height (mm)
<= 14.2 3.5
>14.2 4.8


BSEN 10210:2006 HOT FINISHED STRUCTURAL HOLLOW SECTIONS OF NON-ALLOY & FINE GRAIN STEELS – PART 1 – TECHNICAL DELIVERY REQUIREMENTS

Chemical Composition – Ladle Analysis for Product Thickness <=65mm (% max.)
Designation C Nominal thick. (mm) Si Mn P S Nb V Al total~ Ti Cr Ni Mo Cu N*
<=40 >40<=65
S235JRH 0.17 0.2 - 1.4 0.045 0.045 - - - - - - - - 0.009
S275J2H 0.2 0.22 - 1.5 0.035 0.035 - - - - - - - - -
S275JOH 0.2 0.22 - 1.5 0.04 0.04 - - - - - - - - 0.009
S275NH 0.2 0.2 0.4 0.50-1.40 0.03 0.03 0.05 0.05 0.02 0.3 0.3 0.3 0.1 0.35 0.015
S275NLH 0.2 0.2 0.4 0.50-1.40 0.025 0.025 0.05 0.05 0.02 0.3 0.3 0.3 0.1 0.35 0.015
S355J2H 0.22 0.22 0.55 1.6 0.035 0.035 - - - - - - - - -
S355JOH 0.22 0.22 0.55 1.6 0.04 0.04 - - - - - - - - 0.009
S355K2H 0.22 0.22 0.55 1.6 0.03 0.03 - - - - - - - - -
S355NH 0.2 0.2 0.5 0.90-1.65 0.035 0.03 0.05 0.12 0.02 0.3 0.3 0.5 0.1 0.35 0.015
S355NLH 0.18 0.18 0.5 0.90-1.65 0.03 0.025 0.05 0.12 0.02 0.3 0.3 0.5 0.1 0.35 0.015
S460NH 0.2 0.2 0.5 1.00-1.70 0.035 0.03 0.05 0.2 0.02 0.3 0.3 0.8 0.1 0.7 0.025
S460NLH 0.2 0.2 0.5 1.00-1.70 0.03 0.025 0.05 0.2 0.02 0.3 0.3 0.8 0.1 0.7 0.025
*It is permissible to exceed the specified values provided that each increase of 0.001%N the P max content will be reduced by 0.005%, the N content of the ladle analysis, however, shall not be more than 0.012%. ~If sufficient N binding elements are present, the minimum total Al content does not apply.

Mechanical Properties for Non-Alloy Structural Steel Hollow Section
Designation Min. yield N/mm2 Tensile strength (N/mm2) Min. Elongation Impact properties#
  Long. Trans. Test temp.   Deg C Min. avg absorbed on standard test piece energy (J)
Nominal thick. (mm) Nominal thick. (mm) Nominal thick. (mm)
<=16 >16<=40 >40<=65 <3 =>3<=65 <=40 >40<=65 <40 >40<=65
S235JRH 235 225 215 360-510 340-470 26 25 24 23 20 27
S275J2H 275 265 255 430-580 410-560 22 21 20 19 -20 27
S275JOH 275 265 255 430-580 410-560 22 21 20 19 0 27
S275NH 275 265 255 370-540 370-540 24 24 22 22 -20 40
S275NLH 275 265 255 370-540 370-540 24 24 22 22 -50 27
S355J2H 355 345 335 510-680 490-630 22 21 20 19 -20 27
S355JOH 355 345 335 510-680 490-630 22 21 20 19 0 27
S355K2H 355 345 335 510-680 490-630 22 21 20 19 -20 40
S355NH 355 345 335 470-630 470-630 22 22 20 20 -20 40
S355NLH 355 345 335 470-630 470-630 22 22 20 20 -50 27
S460NH 460 440 430 550-720 550-720 17 17 15 15 -20 40
S460NLH 460 440 430 550-720 550-720 17 17 15 15 -50 27
# Impact tests are not required for nominal thickness <6mm


BSEN 10210-1:2006 HOT FINISHED WELDED STRUCTURAL HOLLOW SECTIONS OF NON-ALLOY & FINE GRAIN STEELS – PART2 – TOLERANCES, DIMENSIONS & SECTIONAL PROPERTIES
Characteristic Circular Hollow Section Square & Rectangular hollow Sections
Outside dimensions +/-1% with a min. of +/-0.5mm and a max. of +/- 10mm +/-1% with a min. of +/-0.5mm
Thickness -10%* -10%*
Out of roundness 2% for hollow sections having a diameter to thickness ratio not exceeding 100 N/A
Concavity/Convexity~ N/A 1%
Squareness of side N/A 90 degrees +/- 1 degree
External corner profile N/A 3 x thickness at each corner
Twist N/A 2mm plus 0.5mm/m length
Straightness 0.2% of total length 0.2% of total length
Mass +/-6% on individual lengths +/-6% on individual lengths
*positive deviation is limited by tolerance on mass ~tolerance on concavity is independent of tolerance on outside dimensions

Weld Bead Height
Thickness ‘T’ (mm) Max. Weld Bead Height (mm)
<= 14.2 3.5
>14.2 4.8


BS EN 10305 – STEEL TUBES FOR PRECISION APPLICATIONS – TECHNICAL DELIVERY CONDITIONS (ERW TUBE)

Chemical composition & Mechanical Properties
Designation EN10305 Ladle Analysis
C max Si max Mn max P max S max
E155 0.11 0.35 0.7 0.025 0.025
E190 0.10 0.35 0.7 0.025 0.025
E195 0.15 0.35 0.7 0.025 0.025
E220 0.14 0.35 0.7 0.025 0.025
E235 0.17 0.35 1.2 0.025 0.025
E260 0.16 0.35 1.2 0.025 0.025
E275 0.21 0.35 1.4 0.025 0.025
E320 0.20 0.35 1.4 0.025 0.025
E355 0.22 0.55 1.6 0.025 0.025
E370 0.21 0.55 1.6 0.025 0.025
E420 0.16 0.50 1.7 0.025 0.025

Mechanical Properties
Yield~ (N/mm2) Tensile (N/mm2) A min (%) Delivery condition*
- 290 15 CR1
190 270 26 CR2
- 330 8 CR1
220 310 23 CR2
- 390 7 CR1
260 340 21 CR2
- 440 6 CR1
320 410 19 CR2
- 540 5 CR1
370 450 15 CR2
420 490 12 CR2
*note different standard delivery condition linked to specific grade ~Depending on the degree of cold forming the strip material and sizing the as welded tube, the yield strength may nearly be as high as the tensile strength. For calculation purposes yield strength value of upper yield of >0.7 x tensile strength are recommended in the CR1 condition.

Welded & cold sized CR1 Normally not heat treated, but suitable for final annealing
CR2 Not intended for heat treatment after the welding and sizing process


TOLERENCES ON OUTSIDE DIAMETER & THICKNESS – (BSEN 10305-3:2002) ROUNDS CONDITIONS CR1 &CR2
Diameter D (mm) Wall Thickness T (mm) Tolerance (mm)
6<=D<=19 0.6 – 3.0 +/-0.12
19<=D<=30 0.6 – 3.5 +/-0.15
30<=D<=42.4 0.8 – 4.0 +/-0.20
42.4<=D<=51 1.0 – 4.5 +/-0.25
51<=D<=63.5 1.2 – 5.0 +/-0.30
63.5<=D<=76 1.2 – 5.5 +/-0.35
76<=D<=90 1.5 – 6.0 +/-0.40
90<=D<=101.6 1.5 – 6.0 +/-0.50
101.6<=D<=120 1.8 – 6.0 +/-0.60
120<=D<=139.7 1.8 – 6.0 +/-0.80
139.7<=D<=193.7 1.8 – 6.0 +/-1.00

Straightness ‘e’ over Length ‘L’ (mm)    D=>15mm 0.002xL Deviation in ‘e’ over 1mm shall not exceed 3.0mm

TOLERANCES ON LENGTH OF SIDE (BSEN 10305-3:2002) SQUARES & RECTANGLES CONDITIONS CR1 & CR2
Largest length of side H (mm) Tolerance (mm)
15<=H<=20 +/-0.20
20<= H <=35 +/-0.25
35<= H <=50 +/-0.30
50<= H <=60 +/-0.35
60<= H <=70 +/-0.40
70<= H <=80 +/-0.50
80<= H <=90 +/-0.60
90<= H <=100 +/-0.65
100<= H <=120 +/-0.70
Tolerance applies to each side length but largest length of side ‘H’ defines the tolerance H = longest length side                                          B = shortest length side Tolerance of thickness ‘T’ (mm) T<=15          +/- 0.15 T>1.5           +/-0.1 T or +/-0.35mm which ever is smaller Tolerance in corner profile ‘C’ (mm) T<=2.5                                1.5T 2.5<T<=40                       2.2T Straightness ‘e’ over Length ‘L’ (mm) H<=30         0.0025 x L H>30            0.0015 x L Deviation in ‘e’ over 1m shall not exceed 3.0mm
Twist 'V’ Maximum twist shall be: H or B<=30mm H or B > 3.0mm H/10 or B/10


BSEN 1387:1985 SCREWED & SOCKETED STEEL TUBES & TUBULARS & FOR PLAIN ENDS STEEL TUBES FOR WELDING OR FOR SCREWING TO BS1 PIPE THREADS
GRADES Light, Medium & Heavy
FINISHES Material can be supplied self colour, painted, varnished and also with ends either plain or screwed and socketed.
CHEMICAL COMPOSITION C – 0.20%  Mn – 1.20%  P – 0.045%  S – 0.045%
MECHANICAL PROPERTIES Yield (min)  195 N/mm≤ Tensile         320-460 N/mm≤ Elongation   20% 
SIZE The nominal size is the numerical designation of size which is common to all components in the piping system and is only loosely related to the actual sizes. In case of nominal bore tube it roughly relates to the bore.
TESTING Tubes are subject to tensile, bend & flattening tests and are leak tested to 50bar or alternatively subjected to eddy current test.


BSEN 10024:1995 HOT ROLLED TAPER FLANGE I SECTIONS (Joists) Section Height ‘h’
Height (mm) Tolerance (mm)
h <= 200 +/-2.0
200<h<=400 +/-3.0
h>400 +/-4.0

Flange Thickness ‘t’
Thickness (mm) Tolerance (mm)
t<=7 +1.5/-0.5
7<t<=10 +2.0/-1.0
10<t<=20 +2.5/-1.5
t>20 +2.5/-2.0

Out of Square (k + k1)
Flange Width ‘b’ (mm) Tolerance (mm)
b<=100 2
b>100 2% of b

Web thickness‘s’
Thickness (mm) Tolerance (mm)
s<7 +0.5/-1.0
7<s<=10 +0.7/-1.5
s>10 +1.0/-2.0

Flange Width ‘b’
Width (mm) Tolerance (mm)
b<=75 +/-1.5
75<b<=100 +/-2.0
100<b<=125 +/-2.5
b>125 +/-3.0

Web off Centre ‘e’
Flange width ‘b’ (mm) Tolerance (mm) ‘e’ where e = (b1-b2)/2
b<=100 2
b>100 3

Straightness (qxx and qyy)
Second height ‘h’ (mm) Tolerance on length ‘L’ (mm)
80<h<180 0.30 %L
180<h<=360 0.15 %L
h>360 0.10 %L


BSEN 10034:19936 STRUCTURAL STEEL I & H SECTIONS Section Height ‘h’
Height (mm) Tolerance (mm)
h <= 180 +3.0/-2.0
180<h<=400 +4.0/-3.0
400<h<=700 +5.0/-3.0
h>700 +5.0/-5.0

Flange Thickness’t’
Thickness (mm) Tolerance (mm)
t<=6.5 +1.5/-0.5
6.5<t<=10 +2.0/-1.0
10<t<=20 +2.5/-1.5
20<t<=30 +2.5/-2.0
30<t<=40 +2.5/-2.5
40<t<=60 +3.0/-3.0
t=>60 +4.0/-4.0

Out of Square (k + k1)
Flange Width ‘b’ (mm) Tolerance (mm)
b<=110 1.5
b>110 2% of b (max 6.5mm)

Web thickness‘s’
Thickness (mm) Tolerance (mm)
s<7 +/-0.7
7<s<=10 +/-1.0
10<s<=20 +/-1.5
20<s<=40 +/-2.0
40<s<=60 +/-2.5
s>60 +/-3.0

Flange Width ‘b’
Width (mm) Tolerance (mm)
b<=110 +4.0/-1.0
110<b<=210 +4.0/-2.0
210<b<=325 +4.0/-4.0
b>325 +6.0/-5.0

Web off Centre ‘e’
Flange width ‘b’ (mm) Tolerance (mm) ‘e’ where e = (b1-b2)/2
t<40  
&  b<= 110 2.5
& 110<b<=235 3.5
&  b>325 5
t=>40  
&  110<b<=325 5
& b>325 8

Straightness (qxx and qyy)
Second height ‘h’ (mm) Tolerance on length ‘L’ (mm)
80<h<180 0.30 %L
180<h<=360 0.15 %L
h>360 0.10 %L


BSEN 10279:2000 HOT ROLLED STEEL CHANNELS Section Height ‘h’
Height (mm) Tolerance (mm)
h <= 65 +/-1.5
65<h<=200 +/-2.0
200<h<=400 +/-3.0
h>400 +/-4.0

Web Thickness‘s’
Thickness (mm) Tolerance (mm)
s<=10 +/-0.5
10<s<=15 +/-0.7
s>15 +/-1.0

Flange Width ‘b’
Width (mm) Tolerance(mm)
b<=50 +/-1.5
50<b<=100 +/-2.0
100<b<=125 +/-2.5
b>125 +/-3.0

Flange Thickness ‘t’
Thickness (mm) Tolerance (mm)
t<=10 a/-0.5
10<t<=15 a/-1.0
t>15 a/-1.5

Mass/Unit Length (kg/m)
Range (mm) Tolerance (mm)
h<=125 +/-6%
h>125 +/-4%

Out of Square (k + k1)
Flange Width ‘b’ (mm) Tolerance (mm)
b<=100 2
b>100 2.5% of b

Out of Flatness (f)
Range (mm) Tolerance (mm)
h<=100 +/-0.5
100<h<=200 +/-1.0
200<h<=400 +/-1.5
h>400 +/-1.5

Heel Radius ‘r’
Range Tolerance (mm)
All sizes <=0.3t

Straightness
  Section Height ‘h’ (mm) Tolerance on Length ‘L’ (mm)
qxx h<150 0.30 %L
180<h<=360 0.15 %L
h>360 0.10 %L
qyy h<150 0.50 %L
180<h<=360 0.30 %L
h>360 0.20 %L


BSEN 10051:1992 CONTINUOUSLY HOT ROLLED UNCOATED PLATE, SHEET & STRIP OF NON-ALLOY STEELS – TOLERANCES ON DIMENSIONS & SHAPE

Tolerances on thickness for Sheet/Plate made of Steels with a normal Deformation of Elevated Temperatures
Nominal Thickness (mm) Tolerances or nominal width (mm)
<=1200 >1200<=1500 >1500<=1800 >1800
<=2.00 +/-0.17 +/-0.19 +/-0.21 -
>2.00<=2.50 +/-0.18 +/-0.21 +/-0.23 +/-0.25
>2.50<=3.00 +/-0.20 +/-0.22 +/-0.24 +/-0.26
>3.00<=4.00 +/-0.22 +/-0.24 +/-0.26 +/-0.27
>4.00<=5.00 +/-0.24 +/-0.26 +/-0.28 +/-0.29
>5.00<=6.00 +/-0.26 +/-0.28 +/-0.29 +/-0.31
>6.00<=8.00 +/-0.29 +/-0.30 +/-0.31 +/-0.35
>8.00<=10.00 +/-0.32 +/-0.33 +/-0.34 +/-0.40
>10.00<=12.50 +/-0.35 +/-0.36 +/-0.37 +/-0.43
>12.50<=15.00 +/-0.37 +/-0.38 +/-0.40 +/-0.46
>15.00<=25.00 +/-0.40 +/-0.42 +/-0.45 +/-0.50

Tolerances on Length ‘L’
Nominal length (mm) Tolerances (mm) Lower Tolerances (mm) Upper
<2000 0 +10
>=2000<=1500 0 +0.005 x L
>=8000 0 +40
  Tolerances on width of Sheet/Plate
Nominal width (mm) Tolerances (mm) Mill Edges Trimmed Edges
<=1200 -0/+20 -0/+3
>1200<=1500 -0/+20 -0/+5
>1500 -0/+20 -0/+6
 

Tolerances on flatness for Steels with Normal Deformation Resistances at elevated Temperatures (Dimensions in mm)
Nominal Thickness Nominal Width Tolerances on flatness Special tolerances on flatness
<=2.00 <=1200 18 9
>1200<=1500 20 10
>1500 25 13
>2.00<=25 <=1200 15 8
>1200<=1500 18 9
>1500 23 12


BS 1449 STEEL PLATE, SHEET & STRIP
Based on Formability
Grade Quality Chemical composition
C Mn S P
HR1 Extra deep drawing Al killed steel 0.08 0.45 0.03 0.03
HR2 Extra deep drawing 0.08 0.45 0.04 0.03
HR3 Deep drawing 0.10 0.50 0.04 0.04
HR4 Drawing or forming 0.12 0.60 0.05 0.05
HR14 Flanging 0.15 0.60 0.05 0.05
HR15 Commercial 0.20 0.90 0.05 0.06

Mechanical properties
Yield (N/mm2) (min) Tensile (N/mm2) Elong (A80%) Band mandrel diameter (mm)
180 degrees
T<3mm 3<=T<10mm 10<=T
170 290 32 0T 0T -
170 290 32 0T 0T -

Based on minimum strengths
Grade Quality Chemical composition
C Mn S P
HR34/20 Carbon – manganese steel 0.15 1.20 0.050 0.050
HR37/23 Carbon – manganese steel 0.20 1.20 0.050 0.050
HR43/25 Carbon – manganese steel 0.25 1.20 0.050 0.050
HR50/35 Carbon – manganese steel 0.20 1.50 0.050 0.050
HR40/40 Micro-alloyed steels 0.15 1.20 0.040 0.040
HR43/35 Micro-alloyed steels 0.15 1.20 0.040 0.040
HR46/40 Micro-alloyed steels 0.15 1.20 0.040 0.040
HR50/45 Micro-alloyed steels 0.20 1.20 0.040 0.040
HR40F30 Micro-alloyed steels 0.12 1.20 0.035 0.035
HR43F35 Micro-alloyed steels 0.12 1.20 0.035 0.035
HR46F40 Micro-alloyed steels 0.12 1.20 0.035 0.035
HR50F45 Micro-alloyed steels 0.12 1.20 0.035 0.035

Mechanical properties
Yield (N/mm2) (min) Tensile (N/mm2) Elong (A80%) Band mandrel diameter (mm)
180 degrees
All thickness ranges
200 340 (27) 2T
230 370 (26) 2T
250 430 (23) 3T
350 500 (18) 3T
300 400 (24) 2T
350 430 (21) 2T
400 460 (18) 3T
450 500 (18) 3T
300 400 (26) 0.5T
350 430 (23) 0.5T
400 460 (20) 1T
450 500 (20) 1.5T
Items in brackets are for guidance only


BSEN 10130:1999 COLD-ROLLED LOW CARBON STEEL FLAT PRODUCTS FOR COLD FORMING – TECHNICAL DELIVERY CONDITIONS & BSEN 10131:1991 COLD-ROLLED UNCOATED LOW CARBON & HIGH YIELDED STRENGTH STEEL FLAT PRODUCTS FOR COLD FORMING – TOLERANCE ON DIMENSION & SHAPE

Technical Delivery
Grade Definition Validity of mechanical properties Chemical composition (%max) Mechanical properties*
C P S Mn Ti Yield (n/mm2)(min) Tensile (N/mm2) Elong (A80%) r90 (min)
DC01 Non-alloy quality steel - 0.12 0.045 0.045 0.06 - 140 270/410 28 -
DC03 Non-alloy quality steel 6 months 0.10 0.035 0.035 0.45 - 140 270/370 34 1.3
DC04 Non-alloy quality steel 6 months 0.08 0.030 0.030 0.40 - 140 270/350 38 1.6
DC05 Non-alloy quality steel 6 months 0.06 0.025 0.025 0.35 - 140 270/350 40 1.9
DC06 Alloy quality steel 6 months 0.02 0.020 0.020 0.25 0.3 120 270/350 38 1.8
*mechanical properties only apply to skin passed products

Tolerances on Thickness
Nominal Thickness Nominal tolerances (mm) for Nominal Width of:-
<=1200 >1200<=1500 >1500
=>0.35<=0.40 +/-0.04 +/-0.05 -
=>0.40<=0.60 +/-0.05 +/-0.06 +/-0.07
=>0.60<=0.80 +/-0.06 +/-0.07 +/-0.08
=>0.80<=1.00 +/-0.07 +/-0.08 +/-0.09
=>1.00<=1.20 +/-0.08 +/-0.09 +/-0.10
=>1.20<=1.60 +/-0.10 +/-0.11 +/-0.11
=>1.60<=2.00 +/-0.12 +/-0.13 +/-0.13
=>2.00<=2.50 +/-0.14 +/-0.15 +/-0.15
=>2.50<=3.00 +/-0.16 +/-0.17 +/-0.17

  Tolerances on Width of Sheet and Wide Strip
Nominal Width (mm) Normal Tolerances (mm) Special Tolerances (mm)
<=1200 -0/+4.0 -0/+2.0
>1200<=1500 -0/+5.0 -0/+2.0
>1500 -0/+6.0 -0/+3.0

Flatness Tolerances for Low Carbon Steel Sheet
Tolerance Class Nominal Width (mm) Nominal Thickness (mm)
<0.7 =>0.7<1.2 =>1.2
Normal =>600<1200 15 13 10
=>1200<1500 18 15 13
=>1500 22 20 19
Special =>600<1200 8 6 5
=>1200<1500 9 8 6
=>1500 12 10 9

Tolerances on Length
Nominal Width (mm) Normal Tolerances (mm)
<2000 0 6
>2000 0 0.3% of length

Nominal Width (mm) Special Tolerances (mm)
<2000 0 3
>2000 0 0.15% of length


BSEN 10029:1991 TOLERANCES ON DIEMNSIONS, SHAPE & MASS FOR HOT ROLLED STEEL PLATES 3mm THICK & OR ABOVE

Tolerances on the Nominal Thickness (mm)
Nominal Thickness (mm) Class A Class B Class C Class D
Lower Upper Lower Upper Lower Upper Lower Upper
>=3<5 -0.4 +0.3 -0.3 +0.9 -0 +1.2 -0.6 -0.6
>=5<8 -0.4 +0.3 -0.3 +1.2 -0 +1.5 -0.75 -0.75
>=8<15 -0.5 +0.3 -0.3 +1.4 -0 +1.7 -0.85 -0.85
>=15<25 -0.6 +0.3 -0.3 +1.6 -0 +1.9 -0.95 -0.95
>=25<40 -0.8 +0.3 -0.3 +1.9 -0 +2.2 -1.1 -1.1
>=40<80 -1.0 +0.3 -0.3 +2.5 -0 +2.8 -1.4 -1.4
>=80<150 -1.0 +0.3 -0.3 +2.9 -0 +3.2 -1.6 -1.6
>=150<250 -1.2 +0.3 -0.3 +3.3 -0 +3.6 -1.8 -1.8

Maximum Thickness Difference within Plate (mm)
  Nominal Thickness (mm) Nominal Plate Width (mm)
>=600<2000 >=2000 <2500 >=2500 <3000 >=3000 <3500 >=3500 <4000 >=4000
>=3<5 0.8 0.8 0.9 - - -
>=5<8 0.9 0.9 1.0 1.0 - -
>=8<15 0.9 1.0 1.0 1.1 1.1 1.2
>=15<25 1.0 1.1 1.2 1.2 1.3 1.4
>=25<40 1.1 1.2 1.2 1.3 1.3 1.4
>=40<80 1.2 1.3 1.4 1.4 1.5 1.6
>=80<150 1.3 1.4 1.5 1.5 1.6 1.7
>=150<250 1.4 1.5 1.6 1.6 1.7 -

Tolerance on Width
Nominal Width (mm) Tolerances (mm)
Lower Upper
>=600<2000 0 +20
>=2000<3000 0 +25
<=3000 0 +30

Tolerance on Length
Nominal Length (mm) Tolerances (mm)
Lower Upper
>4000 0 +20
>=4000<6000 0 +30
>=6000<8000 0 +40
>=8000<10000 0 +50
>=10000<15000 0 +75
>=15000<20000 0 +100

Tolerances on width of Sheet and wide Strip
Nominal Thickness (mm) Steel Type L Measuring Length (mm) Steel Type H Measuring Length (mm)
1000 2000 1000 2000
>=3<5 9 14 12 17
>=5<8 8 12 11 15
>=8<15 7 11 10 14
>=15<25 7 10 10 13
>=25<40 6 9 9 12
>=40<250 5 8 8 11
Steel type L: products with a specified minimum yield strength <=460 N/mm≤, neither quenched nor quenched and tampered Steel type H: products with a specified minimum yield strength >460 N/mm≤ and <700 N/mm2 and all grades of quenched and quenched and tampered products.


Tolerances on Shape – Edge Camber & Out-of-Squareness
The edge camber and the out-of-squareness of a plate shall be limited so that it shall be possible to inscribe a rectangle with the dimensions of the ordered plate within delivered sizes.


BS 970: PART 1: 1996 / PD970:2005 / BS970: PART1:1998 – Wrought Steels for Mechanical & Allied Engineering Purposes
BS970 Grades Chemical analysis (%)
C Si Mn P max S max Cr Mo Ni
070M20(EN3A) 0.16/0.24 0.10/0.40 0.50/0.90 0.050 0.050      
080M40 (EN8) 0.36/0.44 0.10/0.40 0.60/1.00 0.050 0.050      
070M55 (EN9) 0.50/0.60 0.10/0.40 0.50/0.90 0.050 0.050      
230M07(EN1A) 0.15 max 0.40 max 0.90/1.3 0.090 0.25/0.35      
605M36(EN16) 0.32/0.40 0.10/0.35 1.30/1.70 0.035 0.040   0.22/0.32  
709M40(EN19) 0.36/0.44 0.10/0.35 0.70/1.00 0.035 0.040 0.90/1.20 0.25/0.35  
817M40(EN24) 0.36/0.44 0.10/0.35 0.45/0.70 0.035 0.040 1.00/1.40 0.20/0.35 1.30/1.70
665M17(EN34) 0.14/0.20 0.10/0.35 0.35/0.75 0.035 0.040   0.20/0.30 1.50/2.00
655M13(EN36A) 0.10/0.16 0.10/0.35 0.35/0.60 0.35 0.040 0.70/1.00   3.00/3.75
722M24(EN40B) 0.20/0.28 0.10/0.35 0.45/0.70 0.040 0.035 3.00/3.50 0.45/0.65  
BS1452
Grade 250 Cast Iron 2.8/3.5 2.00/3.00 0.4/1.0 0.125 0.7      
ASTM Grades SAE8620 0.18/0.23 0.15/0.35 0.70/0.90 0.35 0.040 0.40/0.60 0.15/0.25 0.40/0.70

BS970 Grades Mechanical Properties
Condition Tensile (N/mm2) Yield (N/mm2) A min 5.65√ SO Impact (J) BHN LRS (mm)
070M20(EN3A) N+ 430 400 215 200 21 21   126/179* 116/170* 150 250
080M40 (EN8) N+ 550 510 280 245 16 17   152/207* 146/197* 150 250
070M55 (EN9) N+ 700 600 360 355 310 215 12 13 22   201/255* 170/223* 103 min 63 250 100
230M07(EN1A) T 850/1000 680 13 50 248/302 63
605M36(EN16) T 850/1000 680 13 50 248/302 100
709M40(EN19) T 850/1000 850/1000 650 680 13 13 35 50 248/302 248/302 250 150
817M40(EN24)              
665M17(EN34)              
655M13(EN36A)              
722M24(EN40B) T 850/1000 850/1000 650 680 13 13 35 50 248/302 248/302 250 150
*for guidance only +properties of a normalised test piece Tolerances – refer to black round BS EN 10060:2003


BS 970:PART3:1996/PD 970:2005 WROUGHT STEELS FOR MECHANICAL & ALLIED ENGINEERING PURPOSES BRIGHT BARS FOR GENERAL ENGINEERING PURPOSES
BS970 Grades Chemical analysis (%)
C Si Mn P max S max Cr Mo Ni
070M20(EN3A) 0.16/0.24 0.10/0.40 0.50/0.90 0.050 0.050      
080A42(EN8D) 0.40/0.45 0.040max 0.70/0.90 0.050 0.050      
070M55(EN9) 0.50/0.60 0.10/0.40 0.50/0.90 0.050 0.050      
080M40(EN8) 0.36/0.44 0.10/0.40 0.60/1.00 0.050 0.050      
23DM07(EN1A) 0.15 max 0.40 max 0.90/1.30 0.090 0.25/0.35      
220M07 0.15 max 0.40 max 0.90/1.30 0.090max 0.20/0.30      
212A42(ENBDM) 0.40/0.45 0.25 max 1.00/1.30 0.060 0.12/0.20      
605M36(EN16) 0.32/0.40 0.10/0.35 1.30/1.70 0.035 0.040      
605M36(EN16M) 0.32/0.40 0.25 max 1.30/1.70 0.060 0.15/0.25   0.22/0.32  
709M40(EN19) 0.36/0.44 0.10/0.35 0.70/1.00 0.035 0.040 0.90/1.20 0.15/0.25  
817M40(EN24) 0.36/0.44 0.10/0.35 0.45/0.70 0.035 0.040 1.00/1.40 0.20/0.35 1.30/1.70
080A15 0.13/0.18 0.040max 0.70/0.90 0.050 0.050      

BS970 Grades Mechanical Properties
Cnd Tensile (N/mm2) Yield (N/mm2) A min 5.65√ SO Impact (J) BHN LRS (mm)
070M20(EN3A)   560 530 490 480 450 440 420 370 355 325 10 12 12 13 14     >=6<=13 >=13<=16 >=16<=40 >=40<=63 >=63<=76
080A42(EN8D)              
070M55(EN9)   760 750 710 700 670 610 600 575 545 530 6 7 7 8 9     >=6<=13 >=13<=16 >=16<=40 >=40<=63 >=63<=76
080M40(EN8)   660 650 620 600 570 530 510 480 465 430 7 8 9 10 10     >=6<=13 >=13<=16 >=16<=40 >=40<=63 >=63<=76
23DM07(EN1A)   480 460 430 390 370 360 345 300 240 225 6 7 8 9 10     >=6<=13 >=13<=16 >=16<=40 >=40<=63 >=63<=76
220M07   480 460 430 390 370 360 345 300 240 225 6 7 8 9 10     >=6<=13 >=13<=16 >=16<=40 >=40<=63 >=63<=76
212A42(ENBDM)              
605M36(EN16) T 850/1000 680 13 50 248/302 >=6<=63
605M36(EN16M) T 850/1000 680 11 35 248/302 >=6<=29
709M40(EN19) T 850/1000 680 13 50 248/302 >=6<=63
817M40(EN24) T 850/1000 850/1000 650 680   13 35 50 248/302 248/302 >150<=250 >63<=150
080A15